Core Machining Capabilities & Precision Control

We maintain rigorous accuracy standards to ensure the stability and functionality of complex medical assemblies:

Dimensional Tolerance:

Standard ±0.005mm, with limits reaching ±0.002mm.

Geometric Tolerance:

Coaxiality of 0.005mm and flatness of 0.003mm (ideal for sealing surfaces and installation references).

Surface Roughness:

Ra 0.4μm to Ra 0.1μm (for contact and sliding surfaces).

Micro-Machining:

Equipped with 60,000 rpm ultra-precision spindles, capable of stable machining for diameters as small as 0.3mm.

Common Medical Equipment Materials & Solutions

We have extensive experience processing metals and engineering plastics commonly used in medical device construction:

Material Category	Typical Applications	Machining Challenges & Solutions
316L Stainless Steel	Surgical instrument bodies, Endoscope structural parts	Managed through sharp tooling and passivation control to prevent work hardening.
Medical Aluminum (6061-T6)	Diagnostic equipment housings, Instrument brackets	Balanced via symmetric stock removal and vacuum clamping to eliminate residual stress deformation.
Titanium Alloy (Ti-6Al-4V)	High-strength structural parts, Surgical robot components	Handled with TiAlN-coated tools and high-pressure coolant to manage low thermal conductivity.
Technical PEEK / PTFE	Drug delivery components, Insulators for instruments	Stabilized through annealing pretreatment to ensure dimensional accuracy in precision parts.

Quality Assurance System

Climate-Controlled Workshop:

Production environment maintained at 22±0.5°C to eliminate thermal expansion errors.

Precision Inspection:

Equipped with Zeiss CMM (accuracy ±0.0008mm).

Real-Time Monitoring:

Critical dimension Cpk ≥ 1.67, ensuring batch-to-batch consistency.

Full Traceability:

Complete chain of custody from raw material heat numbers and process logs to final inspection reports.

Customized Service

Concept Prototype: Minimum order quantity (MOQ) of 1 piece, with delivery as fast as 72 hours. Includes free DFM (Design for Manufacturability) analysis to assist R&D teams.
Verification Batch: 10–100 pieces, accompanied by FAI (First Article Inspection) and detailed dimensional verification to support product registration filings.
Low-Volume Production: 100–1,000 pieces, incorporating SPC process control and comprehensive batch traceability documentation.
Sustainable Production: 1,000+ pieces, featuring exclusive capacity planning and annual supply agreements (VMI support).

Application Scenarios

Surgical Equipment:

Robot positioning brackets, orthopedic guides, and instrument handles.

Minimally Invasive Devices:

Endoscope steering joints, trocar needle holders, and catheter connectors.

IVD & Laboratory Equipment:

PCR instrument components, centrifuge rotors, and biochemical analyzer frames.

Drug Delivery Systems:

Precision valve bodies for infusion pumps and inhaler components.

Equipment Enclosures:

Precision mounting bases, protective covers, and EMI shielding components.

FAQ

What is the highest tolerance accuracy you can achieve?

A: Our standard capability is ±0.005mm, with a precision limit of ±0.002mm.

How do you ensure the cleanliness of medical components?

A: We utilize ultrasonic cleaning, precision deburring, and controlled environment packaging to ensure parts are free of cutting fluids and machining debris.

Can you handle complex micro-sized components?

A: Yes. We specialize in micro-machining features such as 0.3mm holes and 0.2mm slots, commonly used in endoscope joints and neurosurgical tools.

Do you support Non-Disclosure Agreements (NDA)?

A: Absolutely. We have strict document control protocols to ensure all client intellectual property and drawings remain confidential.

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Medical Grade CNC Milling